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Investigating batch production
IETEducationIETEducation

Investigating batch production

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Using the casting process to make a batch of a product In this activity students will use the casting process to create a small batch of identical products. The lesson is part of a series of resources designed to challenge students by requiring them to apply the knowledge and understanding of engineering materials through a ‘batch’ production experience. It followed on from our CAD design project . Also included in the series are Engineering design processes and Investigating cast products. It’s one of a set of resources developed to aid the teaching of the secondary national curriculum, particularly KS3, supporting the teaching in engineering and design and technology (D&T). Activity: Using the casting process to make a batch of a product In this activity, students will use a prepared mould to create a small batch of identical products through a casting process. Students will mix the casting material (like plaster of Paris), pour it into the moulds, and allow the products to dry. Once complete, they will then carefully remove the products from the moulds. Students will need to record the dimensions of each product to identify any variations and explain why these might have occurred… Download our activity overview for a detailed lesson plan on batch production. The engineering context Casting is a commonly used by engineers as a form of batch production, which is way of manufacturing many different forms of goods in an efficient way on a large-scale offering benefit such as mass production and quality control. Suggested learning outcomes This lesson will teach students how to carry out a basic batch manufacture of a cast product. At the end of the activity, students will be able to describe the advantages of batch production. Download our activity sheet and other teaching resources The activity sheet includes teachers’ notes, useful web links, and links (where appropriate) to the national curriculum in each of the four devolved nations; England, Northern Ireland, Scotland and Wales. All activity sheets and supporting resources are free to download, and all the documents are fully editable, so you can tailor them to your students’ and your schools’ needs. Please do share your highlights with us @IETeducation.
Marketing a product
IETEducationIETEducation

Marketing a product

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Promoting a product to a particular target user group This marketing lesson revolves around designing, branding, and marketing a new Nintendo Wii product. Students will be tasked with promoting a product to a particular user group, honing in on teamwork, creativity, and entrepreneurial skills. Make your pitch’ will provide students with an opportunity to explore and understand their chosen user group in detail through the analysis of a series of audio pitches. This is one of a set of resources developed to aid the class teaching of the secondary national curriculum, particularly KS3. It has been designed to support the delivery of key topics within design and technology (DT). Activity: Promoting a product to a particular target user group The activity consists of defining what a pitch is and analysing three radio adverts (pitches) attached in the Audio Radio Pitch (Presentation). The class will identify the unique selling point of the product, the specific user group targeted, and whether they believe the advert is successful, giving reasons for their opinion. Before proceeding to slide 3 of presentation, students will be asked, “What makes an effective pitch?” They will compile a list based on their evaluations of the three radio audio clips. Slide 2 will then be shown for comparison. The engineering context From designing a new video game console or inventing an innovative piece of tech, this activity will show students how understanding user needs and preferences is crucial in creating products that people want to buy. This lesson will also highlight the importance of effective communication in the form of product pitches. Suggested learning outcomes By the end of this lesson, students should be able to explain why it is crucial to understand what a user wants when designing and marketing a product. They should also be able to define what a ‘pitch’ is and design a ‘pitch’ aimed at a specific user group or client. This understanding will empower them not only to create effective marketing strategies but also to appreciate the importance of user-focused design in product development. Download our activity sheet for free! The activity sheet includes teachers’ notes, useful web links, and links (where appropriate) to the national curriculum in each of the four devolved nations; England, Northern Ireland, Scotland and Wales. All activity sheets and supporting resources are free to download (including the video), and all the documents are fully editable, so you can tailor them to your class’s and your schools’ needs. Please do share your highlights with us @IETeducation.
How to make a zip line
IETEducationIETEducation

How to make a zip line

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Designing and making a zip line for a toy This is a project to build a model of a zip Line. It could be carried out in pairs but will work for individuals. It requires some space to complete successfully but can be executed both indoors and outdoors. This activity could be used as a main lesson activity to teach learners about the effect of gravity on a body falling in a controlled manner, friction or the practical application of trigonometry. Resources required: String or thin rope, 10m should be enough A ‘passenger’ for the zip line Paper clips or stiff wire Sticky tape A stopwatch or a stopwatch App on a phone A ruler or tape measure A protractor Some paper and a pen to take notes Download the activity sheets for free! And please do share your classroom learning highlights with us @IETeducation
Balancing forces to design a boat
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Balancing forces to design a boat

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Balancing forces to design a boat Using knowledge of forces in an engineering design context The balancing forces to build a boat activity tasks participants to apply scientific and mathematical understanding of forces (resistance, buoyancy and thrust) and Newton’s 3 laws of motion, in an engineering and design context. Relate speed to the streamlining in boat design and the shape of a boat’s hull. Consider the balanced and unbalanced forces the boat needs to withstand for maximum efficiency. This activity will demonstrate the principles of hydrodynamics, a similar set of principles to aerodynamics but involving water. This activity is designed to be taught through science and design and technology simultaneously, as a cross-curricular project. However, it can also be tackled independently from each subject. All activity sheets and supporting resources are free to download and are fully editable, so you can tailor them to your students’ and your schools’ needs. Tools/resources required Projector/whiteboard The activity sheet includes teacher notes, guidance, useful web links, and links (where appropriate) to the national curriculum in each of the four devolved UK nations; England, Northern Ireland, Scotland, and Wales. Please do share your classroom learning highlights with us @IETeducation
Design a London marathon costume
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Design a London marathon costume

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Designing a charity costume to wear on the day The London Marathon takes place every year and is a great opportunity for charities to raise money to support their causes. Can you design an eye-catching costume that runners can wear whilst taking part? Activity info, teachers’ notes and curriculum links In this activity, learners will use the theme of the London Marathon to design a costume for participants who are raising money for charity. They will consider how modern and smart fabrics could be used in their design, such as those that wick moisture. They will then use their knowledge to develop a suitable outcome to match the given design brief. This could be used as a one-off main lesson activity to develop designing skills in Design & Technology and understanding of fabric types in textiles. Alternatively, it could be used as a part of a wider scheme of work to develop designing and graphical skills in Design & Technology. All activity sheets and supporting resources are free to download and are fully editable, so you can tailor them to your students’ and your schools’ needs. And please do share your learning highlights and final creations with us on social media @IETeducation or send them via email to IETEducation@theiet.org to be featured in our online gallery. Tools/resources required Paper Pens, pencils and coloured pencils/pens The activity sheet includes teacher notes, guidance, useful web links, and links (where appropriate) to the national curriculum in each of the four devolved UK nations; England, Northern Ireland, Scotland, and Wales.
What is energy efficiency?
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What is energy efficiency?

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Use mathematics to investigate the topical issue of the cost and efficient use of energy This engaging activity for KS3 seeks to teach students how to use mathematics to investigate the topical issue of the cost and efficient use of energy. This is a thought-provoking exercise that will teach students to think about sustainability and develop their understanding of mathematical modelling. In this activity students will investigate the topical issue of the cost and efficient use of energy. Using functional mathematics, they will recognise that published facts and figures are not necessarily accurate and that mathematical insight should be used to probe data. As an optional extension activity, students could quantify how energy is used for heating within a dwelling. The quantification could be in terms of units of energy and/or cost. They could then find comparable data for one or more dwellings of different design, for example of different sizes, of radically different design (e.g. flats vs. detached houses), or dwellings designed to be eco-friendly. They should analyse the differences in energy performance identified. This is a quick and simple activity that will take approximately 15 – 30 minutes to complete. Tools/resources required Projector/Whiteboard The engineering context Energy efficiency refers to the use of less energy to perform a specific task or achieve a particular outcome. In other words, it is the ability to accomplish the same level of output using less energy input. Energy efficiency can be achieved through the use of more efficient technologies, equipment, or processes, as well as through changes in behaviour and practices. It is an important concept in the context of sustainable development, as it helps to reduce energy consumption and greenhouse gas emissions, conserve natural resources, and lower energy costs. Examples of energy-efficient practices include using energy-saving light bulbs, improving building insulation, and upgrading to energy-efficient appliances. All activity sheets and supporting resources are free to download, and all the documents are fully editable, so you can tailor them to your students’ and your schools’ needs. The activity sheet includes teacher notes, guidance, useful web links, and links (where appropriate) to the national curriculum in each of the four devolved UK nations; England, Northern Ireland, Scotland and Wales. Please share your classroom learning highlights with us @IETeducation
Design an alarm for your schoolbag
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Design an alarm for your schoolbag

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**Use the BBC micro:bit programmable system to create a working prototype of a motion detector alarm. ** This is one of a series of resources to support the use of the BBC micro:bit in Design and Technology lessons. Schools are busy environments and it is easy for learner’s bags to be left unattended, taken by mistake or even stolen. Alarm systems using embedded electronics and programmable components can be developed to protect the property of learners during the school day. In this unit of learning, learners will research, program and develop a working school bag alarm system using the BBC micro:bit. Activity info, teachers’ notes and curriculum links In this activity, learners will develop their programmable system using the BBC micro:bit and the device’s inbuilt accelerometer to detect movement. The activity sheet includes teachers’ notes, useful web links, and links (where appropriate) to the national curriculum in each of the four devolved nations; England, Northern Ireland, Scotland and Wales. Download the activity sheets for free! All activity sheets and supporting resources are free to download, and all the documents are fully editable, so you can tailor them to your students’ and your schools’ needs. And please do share your classroom learning highlights with us @IETeducation
Medical imaging
IETEducationIETEducation

Medical imaging

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A closer look at the techniques used to scan brain tissue The use of different types of signals is hugely important in all areas of healthcare. Signal processing engineers are involved in everything from extracting information from the body’s own electrical and chemical signals to using wireless signals to allow search-and-rescue robot swarms to communicate with each other. Together with related activities, this resource allows students to investigate the wide range of sophisticated imaging technology available in modern hospitals, and to explore the latest ideas in search-and-rescue robotics. Activity info, teachers’ notes and curriculum links An engaging starter activity making use of the short film ‘Mind Mapping’ (see related resources section below) and encouraging students to think about new technologies and how difficult it is to predict their future development and application. Students consider how engineers have created different and safe techniques of scanning brain tissue. The activity sheet includes teacher notes, guidance, useful web links, and links (where appropriate) to the national curriculum in each of the four devolved UK nations; England, Northern Ireland, Scotland and Wales. Download the free activity sheet! All activity sheets and supporting resources (including film clips!) are free to download, and all the documents are fully editable, so you can tailor them to your students’ and your schools’ needs. And please do share your classroom learning highlights with us @IETeducation
Materials: Fit for purpose
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Materials: Fit for purpose

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Explore a range of engineered and smart materials The Materials fit for purpose activity comprises a series of short, focused tasks with a strong emphasis on developing creative thinking. Students explore a range of smart materials to identify why they have been specifically designed and engineered to provide the requisite properties and characteristics for a given purpose. This activity requires students to be creative when applying knowledge and understanding in science to a design and technology context. This has a predominantly design and technology, and engineering focus, although the activities could be used in science, either as starters or extension activities. Tools/resources required Projector/Whiteboard The activity sheet includes teacher notes, guidance, useful web links, and links (where appropriate) to the national curriculum in each of the four devolved UK nations; England, Northern Ireland, Scotland, and Wales. Download the activity sheets for free! All activity sheets and supporting resources are free to download and are fully editable, so you can tailor them to your students’ and your schools’ needs. Please do share your classroom learning highlights with us @IETeducation
Electrical safety outdoors poster
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Electrical safety outdoors poster

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Primary classroom poster showing useful rules to observe when using electricity both in and outside the home. Download the single poster or order a full set of posters from the IET Education website.
Spaghetti tower - strengthening structures
IETEducationIETEducation

Spaghetti tower - strengthening structures

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Making the tallest structure The shape of a structure has a significant effect on its strength and its stiffness. A structure made from squares can be made significantly more rigid and less likely to collapse by adding reinforcement to form triangles. This principle is widely used in civil engineering when designing new bridges and buildings. In this activity, pupils develop both their skills in using a glue gun and demonstrate their understanding of how structures can be reinforced, by making a structure from spaghetti. In this activity, participants begin by predicting how a square structure would affect the properties of a building and for any suggestions as to how it could be made stronger. Then working in teams, pupils have 15 minutes to build a structure from spaghetti. This is a competition – the tallest structure wins. The structure must be free-standing – that means nothing else can support it. Each team can only use 12 pieces of spaghetti – they can break some of it into smaller lengths if needed to reinforce the structure. Once the fifteen minutes has passed, each team reviews the structures, comparing which is the tallest and identifying how each structure could have been made stronger or taller. Activity info, teachers’ notes and curriculum links This activity teaches transferable skills to the construction industry and beyond. This activity could be used in Key Stage 2 as a stand-alone activity, as a focused task to develop skills in the use of the glue gun, or as an introduction to a design and make project, such as the spaghetti bridges. If the view of the teacher is that their pupils do not have sufficient maturity to use the glue guns, this activity could be carried out using spaghetti and marshmallows – an example of this is included in the additional websites. Download the free resources! All activity sheets and supporting resources are free to download and are fully editable, so you can tailor them to your students’ and your schools’ needs. And please do share your classroom learning highlights with us @IETeducation
Modelling pulley systems
IETEducationIETEducation

Modelling pulley systems

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Model and construct 3 simple pulley systems, designed to lift loads Mechanical systems allow us to perform tasks that would otherwise be very difficult, such as pulley systems that lift objects that would otherwise be far too heavy to move. For example, cranes on building sites that move heavy materials. This KS4 maths resource focuses on the use and application of pulley systems. Activity info, teachers’ notes and curriculum links An engaging activity in which students will model and construct three different examples of pulley systems designed to lift loads. It will build knowledge and understanding of how pulley systems work and their practical uses. The activity sheet includes teacher notes, guidance, useful web links, and links (where appropriate) to the national curriculum in each of the four devolved UK nations; England, Northern Ireland, Scotland and Wales. Download the free activity sheet! All activity sheets and supporting resources are free to download, and all the documents are fully editable, so you can tailor them to your students’ and your schools’ needs. And please do share your classroom learning highlights with us @IETeducation
Nuclear energy debate: pros and cons
IETEducationIETEducation

Nuclear energy debate: pros and cons

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Role play about the advantages and disadvantages of nuclear energy As we rely so heavily on electrical energy in our lives, it’s crucial for students to understand the processes and implications of its generation. Our role play activity will engage the whole classroom through debate, where participants will discuss the advantages and disadvantages of generating electrical energy using nuclear fuel. This is one of a set of resources developed to aid the teaching of the secondary national curriculum, particularly KS3. It has been designed to support the delivery of key topics within engineering and design and technology (DT). Activity: Role play about the advantages and disadvantages of nuclear energy In this activity, learners learn about nuclear energy and then assume various roles to discuss and debate a proposal to construct a new nuclear power station in their local area. Learners will review how nuclear power is generated and then weigh its pros and cons. By executing a group role play, students will gain a deeper understanding of the topic. The activity concludes with class feedback, where learners justify their decisions, promoting reflective thinking. Download our activity overview and presentation for a detailed lesson plan for teaching students about nuclear energy. The engineering context Engineering is all about problem-solving and making informed decisions. By debating the construction of a new nuclear power station, students will get a glimpse into the challenges engineers face daily. This activity will inspire them to think like engineers, weighing the pros and cons before making decisions that impact society. Suggested learning outcomes This activity is designed to help students grasp how electrical energy is generated from nuclear fuel and comprehend both the benefits and drawbacks of this method. Furthermore, it encourages learners to apply their knowledge to real-world situations, enhancing their understanding of the issues surrounding electrical energy generation. Download our activity sheets for free! The activity sheet includes teachers’ notes, useful web links, and links (where appropriate) to the national curriculum in each of the four devolved nations; England, Northern Ireland, Scotland and Wales. All activity sheets and supporting resources are free to download, and all the documents are fully editable, so you can tailor them to your students’ and your schools’ needs. You can download our classroom lesson plan and our PowerPoint presentation. Please do share your highlights with us @IETeducation
Radio waves poster
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Radio waves poster

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Primary classroom poster looking at how radio waves help us connect to our friends and families. Download the single poster here or order the full set of posters for free from the IET Education website.
Which animals hibernate? Card game
IETEducationIETEducation

Which animals hibernate? Card game

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Play our card activity about animals that hibernate over the winter Play a fun, science flashcard game to learn about the different animals that hibernate over winter, where they hibernate, what they eat and how long they hibernate for. Although you might think a hibernating animal is just having a very long sleep, there’s actually some very clever stuff going on inside its body. Its body temperature, heart rate and breathing rate all drop, so that the animal uses less energy. It’s a game for two or more players. For an extra activity, we have included a crossword puzzle that uses words from the game to promote sticky learning. A free activity sheet and card templates are available to download. And please do share your learning highlights and final creations with us on social media @IETeducation.
Heating effect of infra-red
IETEducationIETEducation

Heating effect of infra-red

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In this activity students will consider the heating effects of infrared energy, and how this is used in a range of products. They will then develop an experiment to measure the heat output from different devices. It’s one of a set of resources developed to aid the teaching of the secondary national curriculum, particularly KS3, supporting the teaching in science (specifically physics) and design & technology (D&T). Activity: Considering the heating effects of infrared energy and how this is used in a range of products At the start of the activity students will brainstorm different ways energy appears in the home and what colour they associate with heat. In pairs, students will then discuss the ultimate fate of most energy (becoming heat) and why devices like TVs and computers get warm. They’ll view our Cooking Devices presentation to identify the energy used to heat food. They’ll also examine appliances that produce infrared heat before designing an experiment to measure how much heat different devices produce. Results must be recorded using our Results Table worksheet so that they can be analysed in terms of which devices heat most effectively. Students will then be asked a series of questions which reflect on how infrared energy is connected to the temperature changes. Download our activity overview for a detailed lesson plan on infrared energy. The engineering context Understanding the principles of infrared heat can lead engineers to create and improve devices that warm objects directly, unlike convection heating which heats the air around an object. Suggested learning outcomes At the end of this lesson students will know how light and infrared travels as a wave. They’ll also understand the electromagnetic spectrum and its applications., as well as convection and the link between frequency and wavelength. Download our activity sheet and related teaching resources The activity sheet includes teachers’ notes, useful web links, and links (where appropriate) to the national curriculum in each of the four devolved nations; England, Northern Ireland, Scotland and Wales. All activity sheets and supporting resources are free to download, and all the documents are fully editable, so you can tailor them to your students’ and your schools’ needs. Download our classroom lesson plan and presentation below. Please do share your highlights with us @IETeducation
Boat design challenge – KS3 engineering
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Boat design challenge – KS3 engineering

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A fun engineering challenge for KS3 that will give students the opportunity to test boat hull designs in a test tank. Through this process, students will learn about the importance of applying relevant scientific and mathematical understanding when refining and developing an idea. This activity allows students to explore and develop their critical thinking and decision-making skills through a practical approach. The experiment ensures a ‘fair’ set of results is produced. The success of their overall boat hull design is directly dependent upon how well they apply their knowledge and understanding across the disciplines. In addition, key learning points needs to be reinforced through mathematics. The students could carry out initial research into different hull shapes used for various types of boat, and they should produce an image board of hulls with annotations to explain why the shape of the hull is appropriate for the particular type of boat. Types of boat hulls that could be researched include yachts, cruise ships, speed boats, fishing boats, container ships, and catamarans. This activity is designed to be taught through science and design and technology simultaneously, as a cross-curricular project and ideal for use in a STEM Club. However, it can also be tackled independently from each subject. Tools/resources required Test Tank (the construction is a fairly simple activity and can be undertaken by your KS3 students (as an after school activity) or by a technician) Vacuum Former High Impact Polystyrene/MDF or softwood blocks Optionally, modelling clay General Workshop Facilities Stopwatch Masses with a suitable holder The engineering context The focus of this activity is on the principle of hydrodynamics (a similar set of principles to aerodynamics but involving water). Suggested learning outcomes By the end of this activity students will be able to understand the importance of testing models and prototyping within the development of an idea, the need for streamlining in boat design and the principles of hydrodynamic design. Students will also be able to refine ideas in order to improve outcomes, they will be able to relate the shape of the hull to speed and the forces it needs to withstand maximum efficiency and they will be able to apply scientific and mathematical understanding to an engineering context. All activity sheets, worksheets and supporting resources are free to download, and all the documents are fully editable, so you can tailor them to your students’ and your schools’ needs. The activity sheet includes teacher notes, guidance, useful web links, and links (where appropriate) to the national curriculum in each of the four devolved UK nations; England, Northern Ireland, Scotland and Wales. Please share your classroom learning highlights with us @IETeducation
Water supply
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Water supply

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Organise water filtration components to create a safe water supply system Activity info, teachers’ notes and curriculum links This activity challenges students to work in small teams to design a water supply system for a small town of 5,000 inhabitants. They have to work within a budget, including giving themselves a profit margin. The activity offers strong opportunities for cross-curricular work with Enterprise. The ‘Catalogue of Components’ handout includes a list of possible parts from which students can include in their design of their filtration system. Water is crucial to human life, but it can also be a killer. Drinking or cooking water contaminated with micro-organisms or chemicals is a leading cause of disease and death across the world. Poor facilities for the disposal of sewage and other waste water can quickly lead to the spread of dangerous diseases. The activity sheet includes teacher notes, guidance, useful web links, and links (where appropriate) to the national curriculum in each of the four devolved UK nations; England, Northern Ireland, Scotland and Wales. Download the activity sheets for free! All activity sheets and supporting resources (including film clips!) are free to download, and all the documents are fully editable, so you can tailor them to your students’ and your schools’ needs. And please do share your classroom learning highlights with us @IETeducation
What am I? Inputs and outputs
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What am I? Inputs and outputs

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Guess the device from a series of clues This is one of a series of resources to support the use of the BBC micro:bit in Design and Technology lessons. People are always looking for ways to save energy. It is estimated that the average UK homeowner could save up to £240 a year alone on the cost of lighting their home. In this unit of learning, learners will use the BBC micro:bit to develop a prototype for an LED based automatic home lighting system, designed to save energy. Activity info, teachers’ notes and curriculum links This is an engaging starter activity where learners will extend their understanding of input and output devices used in the system and consolidate their learning. They will be able to develop their knowledge of components and both test themselves and their peers. The activity sheet includes teachers’ notes, useful web links, and links (where appropriate) to the national curriculum in each of the four devolved nations; England, Northern Ireland, Scotland and Wales. Download the activity sheets for free! All activity sheets and supporting resources are free to download, and all the documents are fully editable, so you can tailor them to your students’ and your schools’ needs. And please do share your classroom learning highlights with us @IETeducation