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Design, Technology and Engineering

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Resources provided for hard material technologies covering Engineering, Resistant Materials and Product Design. Designed by a former blacksmith with 8 years teaching experience and 6 years examination and moderation experience!

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Resources provided for hard material technologies covering Engineering, Resistant Materials and Product Design. Designed by a former blacksmith with 8 years teaching experience and 6 years examination and moderation experience!
Level 2 BTEC Engineering - Unit 1: The Engineered World - Powder Metallurgy
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Level 2 BTEC Engineering - Unit 1: The Engineered World - Powder Metallurgy

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Two short lessons, or one lesson and additional homeworks used to teach and consolidate the powder metallurgy process. Starter: Write down success criteria,complete a powder metallurgy flowchart. Task 1 : Watch a youtube clip, teacher to explain each stage of process. Task 2: Cut and paste the stages and stick them in the correct order. Task 3: Homework to encourage students to think about applications and consolidate. Task 4: Similar cut and paste exercise with pictures of each stage, students to annotate each picture. Advantages and Disadvantages to be covered in a separate lesson in comparison to the three casting techniques!
Level 2 BTEC Engineering - Unit 1: The Engineered World - Investment Casting
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Level 2 BTEC Engineering - Unit 1: The Engineered World - Investment Casting

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Three pdf worksheets aimed at teaching students the stages of investment casting. The first resource asks students to watch a ten minute youtube clip and then write the stages of investment casting onto the worksheet. There are times given (in minutes and seconds) where the teacher can pause the video and students are given keywords to allow them to learn the correct terminology. This could also be given as a homework. The second task is to revise the process by cutting and sticking the icons into the correct order. Any questions just ask! *Colours correted, some of the pictures were wax coloured, not aluminium coloured
Investment Casting
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Investment Casting

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Three worksheets aimed at teaching students about the stages of investment casting. The first resource asks students to watch a ten minute youtube clip and then write the stages of investment casting onto the worksheet. There are times given (in minutes and seconds) where the teacher can pause the video and students are given keywords to allow them to learn the correct terminology. This could also be given as a homework. The second task is to revise the process by cutting and sticking the icons into the correct order. Any questions just ask!
Engineering BTEC Level 2 - Unit 1: The Engineered World - Bionics
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Engineering BTEC Level 2 - Unit 1: The Engineered World - Bionics

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A lesson all about the applications, advantages, and disadvantages of Bionic eyes Prosthetic Limbs Mechanical Hearts/pacemakers Breast Implants Cochlear Implants The first pages are to encourage debate and to classify the pictures and also helps the teacher to gauge the level of prior knowledge in the room (lots of the information will overlap with you top set Science students, if you have any.) The presentation is designed to raise some important issues about disability and health in relation to the applications of bionics. (Might be worth preparing the LADS for a serious discussion, especially when it comes to breast augmentation and cancer.... You could always create new slides on artificial windpipes instead but I fancied a challenging debate and not a lesson where issues such as disability, cancer, deaf/blindness and injury caused through war etc. became topics of banter.) There is then a group task, each group gets a fact sheet about one of the five suggested bionic applications and another sheet with questions that they need to answer and present to the rest of the group. I'm going to give my A2 sugar paper, marker pens and 20 minutes. There's no plenary, I think it'll be a push to get through all five presentations in one lesson. I might use the following lessons to produce a "How much can you remember?" Mindmap. Will being delivering this lesson soon so will be able to give better time/activity guidance. No worksheets, just an editable powerpoint.
BTEC Level 2 Engineering - Unit 1: The Engineered World - Manufacturing processes.
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BTEC Level 2 Engineering - Unit 1: The Engineered World - Manufacturing processes.

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This is a team work based game that introduces students to the following topics: Surface mount technology CNC machinery Pick and place robotics Drop forging Shearing Teams of four/five are assigned roles (I've assigned teams of 4 because I have classes of 20+) but you could do teams of three by merging the writer/explainer role. Five paragraphs (1 about each process) are put out on different tables and students have to work as a team to produce a quick poster of each process using words and pictures. I'm going to give the team with the best 5 posters a prize at the end. Students are each given specific tasks and their are rules to keep them in check. A five minute timer and two minute timer are in the powerpoint to help you move them on and keep the pressure/pace of the competition going. They could even vote for the winning team at the end or you could get the teams to swap posters and add in anything they think was missing.
 BTEC Engineered World Exam Unit 1 - Engineering materials revision mind map
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BTEC Engineered World Exam Unit 1 - Engineering materials revision mind map

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This is a step by step guide to enable your students to create a mind-map that recaps the following materials; Titanium Tungsten Duralumin Optical Fibres Modern Metallic Foams Carbon Fibre GRP Kevlar Tungsten Carbide There are two pathways (hard for merit/dist students and easy for L1/pass students) or you could just print my version and add it to a revision pack. I might include timers when mine undertake the task to prevent procrastination. Could be used for a different subject applying the same principles.
Die Casting
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Die Casting

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A set of worksheets. The first asks students to copy and label the die casting process diagram. The others are to label the stages of die casting using keywords and write the advantages and disadvantages. Any suggestions just get in touch.
A-level Product Design - Build your own textbook - Bundle!
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A-level Product Design - Build your own textbook - Bundle!

5 Resources
A bundle of resources covering -Materials -Manufacturing processes -Temporary and permanent joining methods -Design Movements There are over 60 A4 worksheets in total. They could be set in or out of classroom time and can be uploaded to google classroom for easy editing!
Advantages and Disadvantages of CAD
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Advantages and Disadvantages of CAD

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An A-level resource for use on product design, resistant materials, and graphic products courses. Can also be used as part of BTEC Level 3 Engineering, Unit 16 Engineering Drawing for Technicians. A slideshow with animations and questions for discussion and a series of slides just with questions that can be printed as supporting worksheets for students to annotate answers onto.